Traceability and data integration

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daily digitization

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embedded applications

Solutions Scope

.01

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Blockchain traceability for the transport of live animals

Creation of transport documents.

Registration of signatures/acceptance from the farm, veterinarian, transport and slaughterhouse.

Unloading of animals in the slaughterhouse, cleaning trucks.

Blockchain identities are recorded without the possibility of unwanted manipulations.

.02

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Reception of live animals

With a simple QR code read from the mobile phone of the truck driver, all the data related to the game are updated within the slaughterhouse management software and this operation is recorded in Blockchain.

.03

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Live pig counter

It controls without human intervention the number of animals that enter.

Automatic video recording

Automatic update of the total

Possibility of further review

.04

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Pen management. Game control for the slaughter

Using a simple and intuitive touch panel, the user creates the slaughter order.

.05

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ID-Merge – Obtaining the ranking data

ID-Merge - Obtaining the ranking data

100% integrated software with the Frontmatec Autofom system, obtaining the predictors generated by the system and linking them to the game and channel data individually.

.06

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Channel Genre Assignement (T inox)

Program for the assignment of gender to each of the identified channels that go through the point of cleaning of the rectum.

.07

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Veterinary inspection + PCC (critical control point)

This module allows you to record any events that carcasses may have.

Events can be configured according to the needs of the user.

.08

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Obtaining the carcass hot weight

teknologisk intitut, technological Institute, Tican, Thisted 2013, slaughterhouse,

The weight corresponding to each of the carcasses is obtained automatically and is updated with the rest of the data obtained previously from each of the carcasses, such as Autofom, Veterinary Inspection, Gender…

We have versions of weight obtention points without human intervention that work up to 1,000 pigs/hour.

.09

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Autosort – Carcass optimization

Autosort - Carcass optimization

If we assume that all carcasses are different, it would be a grave mistake from an economic point of view to process them all in the same way, we mean, cutting them the same.

Different carcasses are valid for obtaining different commercial products and based on customer specifications, we can classify them within the equalization camera so that they can be processed in the most optimal way possible.

.10

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InkJet Markers

We have two types of ink markers:

To mark the sanitary seal automatically
To print traceability and classification data corresponding to each of the channels, information that can be used later in the cooling chamber or in the cutting room.

.11

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Ordering and placing carcasses based on their optimal use / Creation of output orders

Depending on the assigned carcass class and class groups assigned to the camera rails, it handles the camera PLC giving perfect order to carcass positioning.

On the side of the cutting room, the output orders will be created to obtain the batches of carcasses according to the production needs.

.12

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Production planning in cutting room

Software installed at the identification and heavy points in the cutting room.

.13

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Performance control – Primary cuts / Final product

Performance control - Primary cuts / Final product

Obtaining the weight of all products gives us the necessary information to know the performance of each of the production lines, batches, and different cuts.

To obtain this information, product identification points equipped with scales are necessary. We also use RFID frequency radio readers to identify the origin of each product.

Using our performance control system, it is possible to detect deviations caused by the daily work routine and correct them quickly to avoid unnecessary economic damage.

.14

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Centralized labelling system

Software for the centralization of the management of weighing and labelling machines, this application allows to manage and configure the weighing and labelling machines remotely and jointly, avoiding errors and having to perform the operations machine by machine.

.15

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Preparation of Picking orders

The software can be installed at a heavy point, receive orders from the customer’s ERP or be part of the automated order preparation system.

The robotic system goes beyond the automation of the room, it also provides an organization that in combination with the software allows the preparation of many more order lines per minute.

.16

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Alarms. Incident control with Automail

Knowing what really happens on the production line is always a challenge, and distributing information correctly is practically impossible.

Using our incident and alarm system connected to Automail and Telegram you will always be informed in real time of the situation of the slaughter, and you will be sure that the information reaches the right people immediately.

.17

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Operations control and equipment efficiency

Application to measure the effectiveness of processes, by areas, sections, shifts and machines…

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About us

NunaSolutions, is a brand of Teknologisk Institute specialized in data collection, traceability, control systems and software in the meat industry.

With more than 25 years of experience we can say that today we control the slaughter data of +100,000 pigs per day and provide our customers with all the key information to make optimal decisions.